Wire-Laser Metal 3D Printing
The safest, most affordable path to industrial metal parts
Wire-laser technology eliminates the safety hazards and high costs of powder-based systems. Using standard welding wire and blue laser precision, we deliver industrial-grade metal 3D printing without the complexity.
Blue Laser Precision
450nm wavelength for optimal metal absorption
Why Wire Over Powder?
Traditional powder-based metal 3D printing requires hazmat infrastructure and extreme safety protocols. Wire-laser technology delivers the same results with 90% less complexity.
Powder Systems
Nieche hoge precisie
Metal powders are highly flammable. Requires inert atmosphere handling and explosion-proof facilities.
Hoge technologie en operatie kosten
Specialized metal powders cost 10x more than wire. €150-400/kg for powder vs €15-40/kg for wire.
Hoge materiaalkosten
Requires PPE, ventilation systems, and specialized waste disposal. Not suitable for standard factory floors.
Hoge veiligheids eisen
Unpacking parts from powder bed is messy, time-consuming, and requires powder recycling infrastructure.
Meltio Wire-Laser
Ideaal voor kleine tot grote producten
Wire feedstock is stable and non-explosive. No special storage or hazmat requirements. Safe for any factory environment.
Lage materiaalkosten en veilige handeling
Uses standard welding wire available from any supplier. Typical cost: €15-40/kg. Same materials, fraction of the price.
meerdere materiale in een proces beschikbaar
No powder mess. No ventilation requirements. Parts are ready immediately after printing without unpacking process.
Perfect voor near net shape producten
Integrates into existing manufacturing environments. No special facilities required. Argon gas is the only consumable.
10X
Lower Material Cost
Wire vs. Powder
ZERO
Explosion Risk
Safe Solid Feedstock
90%
Less Infrastructure
No Hazmat Facilities Needed
How Wire-Laser Printing Works
Three synchronized systems work together to build metal parts layer by layer with precision and control
Wire Feed
Standard welding wire (0.8-1.2mm diameter) feeds continuously from spools. No special handling required.
Materials:
- Stainless Steel (316L, 17-4PH)
- Titanium (Ti-6Al-4V)
- Inconel (625, 718)
- Aluminum Alloys
Laser Melting
Blue lasers (450nm) or IR lasers melt the wire tip into a controlled melt pool. Precise energy control ensures quality.
Technology:
- 1000W Laser Power
- Blue Laser (M600/M450)
- Optimal for reflective metals
- Real-time monitoring
Solidification
Material solidifies immediately, building near-net-shape parts layer by layer in an inert argon atmosphere.
Quality Control:
- Inert chamber (<20 ppm O₂)
- Layer-by-layer precision
- Dense, void-free parts
- Aerospace-grade quality
Synchronized System Architecture
All components work in perfect harmony for consistent results
CAD Model
Meltio Horizon
3-Axis Printing
Choose Your Configuration
Four implementation paths to match your production requirements and facility constraints
Not Sure Which Configuration is Right?
Book a free 30-minute consultation. We'll help you choose the optimal setup for your application.
Schedule ConsultationCompatible Materials
Standard welding wire from any certified supplier
Stainless Steel
316L, 17-4PH, 304L
Mild Steel
ER70S-6
Titanium
Ti-6Al-4V, Grade 2
Inconel
625, 718
Nickel Alloys
Custom blends
THE BRAIN BEHIND THEHARDWARE
Meltio Horizon and Meltio Space provide the complete software stack for slicing, toolpath generation, and machine control.
MELTIO HORIZON
CAM software for 3-axis printing. Import STL, generate toolpaths, optimize parameters.
MELTIO SPACE
Multi-axis programming for robot and CNC integration. Advanced path planning.
REMOTE MONITORING
Track machine status, receive alerts, and access build history from anywhere.